For this project I worked on the hole pattern which was punched into the pan. I gave the manufacturing factory a DXF file, or CAD file which they were able to open up and create a die to punch the pattern. The pattern is based on the slice pattern of a pizza. Each air hole helps brown the crust to perfection and also leave a nice circular pattern on the bottom as well. You can purchase this pizza pan at Ecolution and on other major retailers such as Amazon, Walmart, Target and more.
While this project was rather simple it is interesting to know just how much time goes into development. The pattern went through several stages and tests to determine the appropriate diameter of the circles based on how well they heated the pizza. The pattern it self was easy enough to come up with but making that work on a pan with grooves and other limitations took some real design effort from an entire team! Who would have thought right? With Solidworks I was able to 3d model the pan and then create a pattern layout that even a factory overseas could open up and understand. Solidworks has many file types it can export and that is huge when it comes to manufacturing. Time and time again clients come to me after working with someone else and have found out their design is unusable because no one can open them! Solidworks can export in MANY files types including STL (usually for 3d printing), IGES, STEP, DXF/DWG (typically flat CAD files) just to name a few. This makes working collaboratively with a factory great as both them and the designer can views changes, edits and design revisions in a snap.
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